Looking for high-quality, custom leather patch hats that truly stand out? Melissa Doyle Designs, located right here in Sioux Falls, SD, offers expertly crafted hats featuring laser-engraved and laser-cut synthetic leather patches — tailored to any shape you can imagine.
Using premium Kota Adhesive synthetic leather from JDS Industries, these patches hold strong and look sharp. You can also request leather from other trusted suppliers like Hydbond and Lonestar Adhesive, giving you even more flexibility in materials and finishes.
A Variety of Colors & Textures
Choose from a wide selection of colors and textures to best match your brand, event, or personal style. One of the most popular choices is JDS’s bamboo grain, which offers the strongest contrast when laser-engraved — making logos and designs really pop.
Pick Your Style – From Richardson 112s to Rope Caps
Whether you’re after the classic Richardson 112 trucker caps, stylish rope hats, or relaxed-fit dad caps, I offer a full range of hat styles to suit every preference.
Add a Premium Touch with Sewn-On Patches
Want that extra level of polish and durability? For just a few dollars more, I’ll sew the patches onto your hats, adding extra adhesion and a high-end stitched look. I’m one of the very few vendors in Sioux Falls offering sewn-on leather patches locally — it’s a premium upgrade that makes a real difference.
Order More, Save More
Need multiple hats for your team, business, or event? I offer discounts on bulk orders, making it easy to get premium gear without blowing your budget.
Want to See Before You Buy? Samples Available
Not quite sure what you want? I’ve got samples available so you can see and feel the quality before placing a full order.
Fast Turnaround – Local and Efficient
Don’t wait weeks for a custom order. I pride myself on offering a fast turnaround, getting your custom hats done right — and on time. Reach out today to choose your hat, patch material, and engraving style — and let’s create something that’s built to impress.
More Customization Options – Beyond Leather
Looking for something beyond synthetic leather? I also offer several other creative options to fit your design needs, budget, and style:
Full Color Sublimation
Perfect for vibrant logos or multi-color artwork. This process requires white polyester patches or white-based polyester foam hats, like classic trucker caps, to ensure the colors are vivid and long-lasting.
Laser-Cut Acrylic
Want a faux metal look with crisp edges? Laser-engraved acrylic offers a bold, modern finish and is perfect for logos that need to shine.
Siser Brick Vinyl
A thick, dimensional vinyl that mimics the feel of premium silicone patches. It’s a budget-friendly alternative to expensive molded rubber logos.
Felt & Vinyl Combos
A soft, textured, and affordable option that gives you the layered look of embroidery without the higher cost. Great for event hats or casual branding.
